Will it still deliver 2 A at 85 °C?
Ask“I'm building a 12 V→5 V 2 A buck with TPS563200. Check the rating margins in my BOM.”
Voltage and current margins are ample (recommended input 4.5–17 V, page 5; current limit min 3.5 A, page 7). The allowed-current vs. ambient curve (page 11, Figure 6-16, 5 V out) reads 2.56 A at 70 °C and 1.86 A at 85 °C, so 2 A continuous is not available above about 82 °C ambient, where the curve crosses 2 A.
TI TPS563200 · MCP calls 6
A relay in a hot box
Ask“I drive a 5 V G5LE relay from a 3.3 V MCU. Will it still pull in at 85 °C?”
The AI's basis"Must-operate 75 %" is specified at a 23 °C coil (page 3, COIL DATA note 1). At 85 °C the required voltage rises to 4.66 V: an NPN driver (4.45 V on the coil) falls outside the guarantee (−0.21 V) and a MOSFET driver (4.73 V) keeps only 0.07 V.
Assumptions outside the datasheet: copper temperature coefficient 0.393 %/°C · supply 5 V −5 % · NPN VCE(sat) 0.3 V · MOSFET drop 0.02 V
Omron G5LE-1 DC5 · MCP calls 4
Heat when the motor stalls
Ask“I run a 1 A DC motor on DRV8833 at 50 °C ambient. Check the sense resistor and the heat.”
0.13 Ω sense resistor → current limit 1.23–1.85 A (VTRIP 160–240 mV, pages 6–7). Running at 1 A gives Tj 75 °C, but a stall drives even the PowerPAD package to Tj 133 °C, near thermal shutdown (150 °C min). The 1.5 A recommended continuous current is listed for the RTY package only (page 5).
Values used: RDS(on) high + low side 600 mΩ (85 °C max, page 6) · RθJA 40.5 °C/W (PowerPAD package, page 5, JEDEC board) · 50 °C ambient
TI DRV8833 · MCP calls 7
The condition behind a heatsink table
Ask“LM317 dissipates 7 W. How tall an Ohmite FA-T220 heatsink do I need?”
The table's natural-convection thermal resistance holds at about 20 W (it matches the 20 W point of the graph on the same page), so at 7 W it understates the rise by 37–50 %. Reading the graph (page 1), the 7 W rise is 45 °C for 1″, 33 °C for 2″ and 30 °C for 2.5″; from these, 1″ gives Tj 128 °C, above the recommended 125 °C (LM317, page 5), and 2.5″ gives 113 °C.
Assumptions outside the datasheet: 50 °C ambient · 0.5 °C/W interface resistance · LM317 junction-to-case 4.2 °C/W (the TO-220 KCT value — the 0.1 °C/W in the KCS row is doubtful, so the conservative value was used)
Ohmite FA-T220 + TI LM317 · MCP calls 7
Terminal block current vs. temperature
Ask“8 A per pole through a PT 1,5 terminal block — up to what temperature?”
Reading the derating diagram (page 5, 5 poles): 17.5 A to about 66 °C, then 13 A at 80 °C, 11 A at 85 °C, 8.5 A at 90 °C and 0 A at 100 °C. 8 A has 1.4× margin up to 85 °C, is tight at 90 °C and exceeds the limit at 95 °C (5.5 A). Ratings also differ by approval (CCA 24 A, UL 18/10 A, SEV 16 A; pages 4–5).
Phoenix Contact PT 1,5/2-5,0-H (1935161) · MCP calls 3
Reference error that calibration does not remove
Ask“REF5025 as a 16-bit ADC reference over −40 to 85 °C — what is the real accuracy?”
Adding up the electrical characteristics (page 6, 7.5): High grade worst case 1,099 ppm = 72 LSB (9.8 effective bits), 599 ppm (10.7 bits) after a one-point room-temperature calibration. Temperature drift (375 ppm) stays the largest term after calibration, and long-term stability plus thermal hysteresis (170 ppm together, 190 ppm for the standard grade) do not calibrate out.
Assumptions outside the datasheet: 0.5 V input change · 1 mA load change · typical values for hysteresis and long-term stability
TI REF5025 · MCP calls 4